Premium Shale Shaker Screens for Sale

Premium Shale Shaker Screens for Sale - Durable & Efficient

05 . Aug, 2025

As the backbone of solid control systems across oil & gas, petrochemical, and mining industries, shaker screens determine the efficiency and cost-effectiveness of drilling operations. Explore our in-depth industry analysis, technology introductions, and shale shaker screen for sale factory direct supply advantages. Discover why global leaders and OEMs trust us as their go-to shaker screen factory.

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Industry Trend & Overview: Shale Shaker Screen for Sale

According to IBISWorld, the global shaker screen market size reached USD 1.7 billion in 2023, driven by rising drilling activities, environmental requirements (ISO 14001), and enhanced screen lifespans.
Factories are transitioning toward precision mesh manufacturing, modular screen panels, and ISO/ANSI-certified testing, ensuring stable performance in challenging environments. Key manufacturers include Derrick, Swaco, NOV, and emerging cost-effective shale shaker screen factory brands in China and the USA.

Market Share of Leading Shale Shaker Screen Brands (2023)

Worldwide Shale Shaker Screen Consumption Trend (2018-2023)

USA, China, and Middle Eastern countries are prime markets for shale shaker screen for sale, given robust oil & gas exploration.
End users demand shale shaker screen mesh options for different solids control, requiring mesh ratings from API 20 to API 325.
Technology trends: Multi-layer steel wire composite mesh, anti-blinding polyurethane coatings, and quick-locking frames for efficient installation.

Shale Shaker Screen Parameter Comparison

Model	Mesh Range (API)	Material	Screen Type	Frame Type	Standard Size (mm)	Typical Lifespan (hrs)
Derrick FLC 500 Series	API 20 – API 325	SS304/316/316L	Pyramid/Flat	Steel/Composite	1050×695	350–600
Brandt VSM 300	API 20 – API 230	SS304/316	Pyramid/Flat	Steel/Composite	940×670	250–450
Swaco Mongoose	API 20 – API 325	SS316	Pyramid/Flat	Steel/Composite	1165×585	400–650
Derrick Replacement	API 20 – API 325	SS304/316/Composite PP	Pyramid/Flat	Steel/Composite	1050×695	Up to 800

“OEM-replacement shale shaker screen for sale is a cost-effective alternative, offering comparable ISO/API mesh ratings and using identical metallurgy or advanced composites.”
— OnePetro Technical Journal

Shale Shaker Screen Factory: Manufacturing Process & Quality Control

1. Mesh Wire Selection & CNC Pre-Cutting
High-tensile stainless steel wires (SS304, SS316, or Duplex alloys) are procured, CNC cut to mesh specifications ensuring mesh count accuracy, corrosion resistance and ISO 9001 traceability.

2. Weaving / Composite Mesh Lamination
Automatic weaving machines (per ANSI/ASTM standards) structure multi-layered mesh. Composite screens use high-performance PP/PE grid lamination for optimal strength with anti-blinding coating.

3. Frame Formation & Welding
CNC-formed support frames (Steel/Glass Fiber Composite) are laser-cut and robotically welded. Injection-molded composite frames are produced for weight reduction.

4. Mesh-to-Frame Bonding
Proprietary adhesives by 3M or epoxy resins (ISO/TS 16949 compliant) bond mesh to frame. Heat-cured for maximum load bearing and temperature resistance.

5. Inspection & QC

API RP 13C Conductance & Cut Point Testing
Mesh Integrity via ASTM E2016-11 protocols
Frame drop/impact strength test
Water/chemical resistance test (ISO 14001, RoHS)

Derrick Replacement Shale Shaker Screen is manufactured under ISO 9001:2015, API RP 13C, ASTM E2016 certifications. Each batch features a unique serial code for full traceability, with mesh and frame properties archived for post-sale support and repeat orders.

Explore shale shaker screen for sale Custom Manufacturing

Process Video Demo

Technical Advantage: Derrick Replacement Shale Shaker Screen vs Market Peers

Performance: Conductance, Lifespan, Cost-Efficiency

Parameter	Derrick Replacement	Brandt	Swaco	OEM Derrick
API Mesh Range	20–325	20–230	20–325	20–325
Conductance (kD/mm)	4.0–6.0	3.1–4.5	3.4–5.1	4.0–6.0
Cut Point D50 (μm)	40–290	60–350	45–330	40–290
Screen Type	Pyramid or Flat	Pyramid or Flat	Pyramid/Flat	Pyramid or Flat
Frame Material	Composite/Steel	Steel/Composite	Composite/Steel	Composite/Steel
Service Life (hrs)	650–800	400–500	450–650	700–900
ISO/API Certification	API RP 13C/ISO9001	API RP 13C	API RP 13C	API RP 13C/ISO9001
Cost Ratio	70–80% of OEM	100% of OEM	100% of OEM	—

Derrick Replacement Shale Shaker Screens are engineered to match/exceed OEM specs in lifespans, saving up to 25% cost for large field deployments.
All screens pass API RP 13C, ISO 9001 factory audits with batch batch test reports available.
Available in full mesh grade suite—ideal for mud recycling in oil, gas, HDD, mining, water, and petrochemical plants.

For instant shale shaker screen for sale quotation from our certified shale shaker screen factory export department;
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Customization Options & Industry Applications

Custom Features from Our Shale Shaker Screen Factory:

Material Choices: 304/316/316L S.S., or high-strength composite glass fiber frames
Mesh Configuration: Single to quad-layer, mesh range API 18–API 325
Frame Options: Reinforced steel, light composite, or polyurethane grid
Anti-Corrosion Coating: Epoxy, Polyurethane, or PTFE for harsh environments
Labeling: API/ISO labeling, batch serial for traceability per API Q1
Custom Branding: OEM/ODM logos, special mesh color codes

Application Scenarios

Oil & Gas Drilling: Used with Derrick, Swaco, Brandt and domestic shakers for solids control.
Petrochemical Processing: Filters solid residue, catalyst particulates, scale formation.
Mining & Mineral: Removes gangue, ensures ore slurry purity.
Water Treatment: Screens coarse debris; ideal for large-scale potable and reclaimed water works.
Hydrocarbon Waste Treatment: Separates abrasive solids, extends tank & pump lifespan.

Case Study

Case: Middle East Oilfield—Replacing OEM Derrick FLC 500 with Certified Shale Shaker Screen for Sale

Background: Operator needed 2200+ screens/month for rig fleet. OEM supply not timely and prices rising.
Solution: Customized API certified screens delivered in 7 days, with enhanced composite frame and triple-layer SS316 mesh.
Outcome: Screen downtime dropped by 28%, fluid loss reduced 17%, annual savings >USD 200,000 on consumables.
Industry feedback: “Third-party ISO certified, zero-fit issues—same slot, same performance, at lower cost.”

User Experience & After-sales Commitment

Global Operators' Feedback:

“Switching to Derrick replacement shale shaker screen for sale, our consumption costs cut by more than 22%, and logistics are much faster than OEM.”
— Sinopec Drilling Dept
“We use your shaker screen mesh in critical MWD (Measurement While Drilling). 100% match and API D100 tested report supplied with each lot.”
— Texas Mud Service
“Your shaler shaker screen factory delivered on-time, even for 2500+ batch orders. All screens serialized and laser-etched per contract.”
— Middle East Operator

Satisfied clients across America, Middle East, Central Asia, and Africa.

Project Highlights:

Shortest Delivery Lead: 5–10 days depending on batch size, with express shipping for urgent rigs.
Repeat Order Rate: 93% (2023 full year data, SolidControlPart export dept statistics)
Zero-Defect Promise: Each batch with full QC report and API mesh labeling

Quality Commitment:
- Warranty: 3–6 months in drilling service; free replacement for breakage or fitment issues
- Support: 24/7 technical hotline, mesh selection assistance, OEM/OEM print set-up within 24h
- Global After-sales: Local distributors in 12+ countries

FAQ – Technical FAQ on Shale Shaker Screen for Sale

Q1: What mesh material options are available for shale shaker screens?

A: Standard meshes use SS304, SS316, or duplex stainless steel. For aggressive drilling fluids, SS316/SS316L enhances corrosion and temperature resistance.

Q2: What is API RP 13C in shaker screen testing?

A: It is the official industry standard for mesh identification. API RP 13C defines conductance, cut point (D50), and non-blanked area, ensuring cross-brand measure of screen performance.

Q3: Do your shaker screens fit all Derrick or Brandt models?

A: Yes. Every shale shaker screen for sale is dimensionally CNC-checked for zero tolerance. Compatible with Derrick FLC 500/2000, Swaco Mongoose, Brandt VSM300/King Cobra, and others.

Q4: What is “pyramid” type vs “flat” type screen?

A: “Pyramid” screens add dimpling to expand filtration surface by 20–35%, boosting conductance and fluid handling. "Flat" screens are planar, classic design for standard solid/fluid ratios.

Q5: Can you offer custom mesh sizes not listed?

A: Absolutely. As a direct shaker screen factory, we offer mesh from 18 (large) to 400 (ultra-fine), and can adjust to customer application or local regulation needs.

Q6: What ISO/ANSI standards does your factory comply with?

A: Our production lines pass ISO 9001:2015 (quality), ISO 14001 (environmental), API, and raw materials per ASTM/AISI specs, plus RoHS for non-hazardous assembly.

Q7: How long is normal lead time from order to delivery?

A: For standard type, 5–14 days ex-works (depending order) to anywhere by air or sea. Custom mesh/fittings takes 7–18 days plus shipping.

Authoritativeness & Industry Sources

All specifications above are based on test results and international standards. Industry research, white papers, and reputable customer references are used to demonstrate our shale shaker screen for sale expertise and reliability. See direct links below for further learning.

For the latest shale shaker screen for sale price, factory batch availability, and full technical dossier, contact us via SolidControlPart.com. Our global team supports customization, bulk shipments, and direct engineering consultation!

What Every Drilling Operation Needs to Know

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