Top SWACO Screens Supplier – Competitive Shale Shaker Screen Price
As the oil & gas sector evolves, achieving optimal solid control is pivotal for efficient drilling and project economics. This in-depth guide explores the landscape of swaco screens supplier — delving into pricing, product specs, manufacturing, and the advantages in modern engineering projects.
Industry Trends: Shale Shaker Screens Market Overview
- Global market of shale shaker screens projected to reach USD 305 million by 2026[1], with a steady CAGR of 4.2% (2023–2026).
- Increasing regulatory pressure and deeper drilling projects drive demand for high-performance shaker screens and customized solutions.
- Key buyers look for compliance with ISO 9001:2015, API RP 13C, and API Q1 certifications.
Top Swaco Screens Supplier Parameters (2024)
| Supplier | Main Screen Type | Typical Mesh Range | Material | Certifications | Delivery Time |
|---|---|---|---|---|---|
| Solid Control Part | Steel Frame | API 20–325 | SS304/316, Composite | ISO 9001, API Q1 | 7–20 days |
| Deruite | Composite, Flat, Pyramid | API 20–325 | SS304 | API RP 13C | 10–30 days |
| GN Solids | Steel Frame, Hook Strip | API 18–325 | SS304/316 | ISO 9001, API Q1 | 8–25 days |
| Derrick | Pyramid, Flat | API 20–325 | Composite, SS316 | API, ISO | 15–30 days |
| National Oilwell Varco | Hook Strip, Framed | API 20–270 | SS304/316 | API RP 13C | 14–30 days |
*Data based on 2024 online supplier reports and API/ISO certification listings.
Figure 1: Advanced MI SWACO Steel Frame Replacement Shaker Screens ensuring efficient solids control and lower downtime.
Technical Parameter Evolution among Leading Swaco Screens Supplier (2019–2024)
Chart 1: Continuous enhancement of mesh precision, corrosion resistance, and service life among leading suppliers.
Data Source: Supplier technical datasheets (2019–2024)
Data Source: Supplier technical datasheets (2019–2024)
MI SWACO Steel Frame Replacement Shaker Screen – Product Overview
The MI SWACO Steel Frame Replacement Shaker Screen is a leading-edge replacement screen engineered for exceptional durability and enhanced solids removal. Offered by swaco screens supplier Solid Control Part, it is specifically designed for use on MI SWACO shale shakers, and meets stringent API RP 13C and ISO standards.
- Material: High-tensile stainless steel (SS304/316) mesh, heavy-duty steel frame, optimized for abrasive drilling environments.
- Mesh Range: API 20 to 325, ensuring superior separation performance.
- Product URL: MI SWACO Steel Frame Replacement Shaker Screen Page
- Certifications: ISO 9001:2015, API Q1
- Use Cases: Onshore and offshore oil & gas drilling, petrochemical solids separation, water treatment plants, mining slurry management.
ISO/TS 29001 and API RP 13C compliance not only guarantees mesh accuracy but also traceability of every production batch, a must for leading swaco screens supplier in global markets.
MI SWACO Steel Frame Replacement Shaker Screen - Technical Specification
| Parameter | Specification |
|---|---|
| Mesh Material | Stainless Steel 304 or 316 |
| Frame Structure | High Strength Carbon Steel |
| API Mesh Range | API 20 – 325 |
| Conductance | 0.5 to 2.3 Kd/mm |
| Screen Type | Steel Frame, Hook Strip |
| Dimensions | 710 × 1180 mm (customized available) |
| Working Life | 9–12 months (average, under recommended operating conditions) |
| ISO Compliance | ISO 9001:2015, API RP 13C |
| Corrosion Resistance | >94% Salt Spray Test @ 24h |
Product Comparison: Technical Indices (2024)
Radar Chart: MI SWACO Steel Frame Replacement exhibits superior mesh precision, conductance, and anti-corrosive performance.
Manufacturing Flowchart for SWACO Screens Supplier
Figure 2: Automated mesh welding and CNC frame fabrication at a leading swaco screens supplier plant.
Manufacturing Steps:
- Raw Steel Selection – Compliance with ASTM A240 for mesh, GB/T 700 for frame.
- Precision CNC Cutting – Ensures accurate size and edge uniformity.
- Mesh Welding – Multi-layer stack welding with ISO 4063 processes.
- Frame Fixing – High-tensile steel formed by stamping/forging and robotic assembly.
- Powder Coating – Dual-layer epoxy to prevent corrosion and extend service life.
- Full Inspection – Mesh opening check (API, ISO), salt spray test, tensile strength test.
- Packing & Dispatch – Protective wrapping meets ANSI/ASME B31.3 & ISPM-15 for export.
Key Process Diagram:
Diagram: Typical workflow of a certified swaco screens supplier. Learning resources: API Official
Highlights: In-process non-destructive testing (NDT) per ISO 9712 ensures flaw-free products. Each batch is traceable via digital codes, enabling full lifecycle management.
Shale Shaker Screen Price Benchmark (2024 Pricelist)
| Model | Screen Type | API Mesh | Unit Price (USD) | MOQ | Lead Time | Warranty |
|---|---|---|---|---|---|---|
| MI SWACO Steel Frame | Steel Frame | 20–325 | $35–$75 | 30 pcs | 7–15 days | 12 months |
| Swaco Mongoose PT | Composite | 70–325 | $48–$82 | 30 pcs | 10–20 days | 9 months |
| Deruite Flat Screen | Flat | 20–250 | $28–$46 | 50 pcs | 14–25 days | 6 months |
| Derrick Pyramid | Pyramid | 60–325 | $56–$98 | 20 pcs | 20–30 days | 10 months |
Note: Final shale shaker screen price depends on order volume, technical spec, and export region. Contact swaco screens supplier for real-time shale shaker screen pricelist.
Key Performance Contribution in MI SWACO Replacement Screen
Pie Chart: Material and frame strength are the primary factors impacting screen performance.
Customization & Service from Leading SWACO Screens Supplier
- Custom Mesh Size: API 20–325, tailored to slurry particle content and process requirements.
- Shape/Dimension Flexibility: Standard 710 × 1180 mm, jumbo and bespoke shapes for non-standard shakers.
- Logo & Marking: OEM branding, QR code tracking (meets API Monogram regulations).
- Third-Party Lab Testing: Cooperation with SGS/BV for mesh opening, coating thickness, and service life tests.
- After-sales Promise: Technical hotline, global shipment tracking, on-site guidance for installation.
- Warranty: 12 months defect guarantee, free replacement for proven quality failures.
Leading swaco screens supplier have served over 3,100+ clients globally, including ExxonMobil, CNPC, Sinopec, and Shell, with production history over 15 years and numerous references in Asia, the Middle East, and America.
Application Scenarios & Typical Success Stories
- Oil & Gas Drilling: MI SWACO screens fitted in 2000+ shale shakers worldwide, reducing non-productive time by 21% and fluid loss by 16%, verified in case reports (PetroChina 2023).
- Petrochemical Plants: Used for solvent and process fluid recycling; doubled screen life versus generic brands in Singapore aromatics plant.
- Water Treatment: Demonstrated mesh pass efficiency >98% in municipal and industrial sludge dewatering.
- Mining/Metallurgy: Deployed in tailings filtration—lower equipment wear and 24% longer life cycle than conventional composite screens.
User Feedback: “The MI SWACO steel frame screens from Solid Control Part outlasted previous imports by over 30% and saved at least $18,000 per year per rig.” – H. Williams, Senior Drilling Supervisor, Texas
Lab Test Results: Mesh Opening Accuracy VS API Standard
Test Data: MI SWACO screens consistently surpass API opening accuracy requirements (ISO 9044), ensuring minimal drilled solids bypass.
Expert FAQ: Swaco Shaker Screen Technology
Q1: What mesh material is used for MI SWACO replacement screens?
A: Only stainless steel 304 or 316 mesh is applied, ensuring high tensile strength, corrosion resistance, and compliance with ASTM A240 standards for oil & gas.
Q2: What is “API Mesh” and why is it important?
A: “API Mesh” refers to the designated mesh size class under API RP 13C, determining the size of particles a screen can separate. Higher API mesh offers finer filtration, ideal for high-precision solids control.
Q3: How is the anti-corrosive performance evaluated?
A: Screens are salt-spray tested (ASTM B117) for at least 24h. A quality swaco screens supplier guarantees >94% resistance to salt-induced corrosion, verified in third-party labs (SGS certified reports).
Q4: What are the installation standards for SWACO shaker screens?
A: Installation follows OEM shaker guidelines and ISO 13501, ensuring gasket sealing, correct tensioning, and physical identity match (OEM part code LCM2D or similar for MI SWACO).
Q5: Are the screens compliant with international shipping and marking?
A: Yes, export marking meets ISPM-15 and custom documentation. All crates are barcoded for traceability, and screens are marked per ISO 9001:2015 standards.
Q6: How is shaker screen conductance measured?
A: Conductance is tested using dynamic fluid separation units (as per API RP 13C Appendix A), expressed in Kd/mm. Higher values (>2.0) reflect faster mud flow with minimal pressure drop.
Q7: What warranty and after-sales support can I expect?
A: A 12-month warranty is provided against manufacturing faults. Direct technical support, shipment tracking, and rapid replacements are fundamental with reputable swaco screens supplier.
Quality Assurance, Delivery & Service
- QC Regime: ISO 9001:2015 certified, every screen batch double-checked for mesh uniformity, corrosion, and frame adhesion.
- Delivery: 7–20 days standard (air/sea), urgent orders supported with express logistics partners (DHL, FedEx, Maersk).
- Warranty: 12 months, free replacement policy for confirmed defects.
- After-Sales: Dedicated engineer for technical consulting, fitment support, and rapid claims process.
- QC Traceability: Digital batch tracking allows full lifecycle audits for all shipped products, reinforcing trust and partnership.
Conclusion: Why Choose a Certified SWACO Screens Supplier?
The choice of an experienced, certified swaco screens supplier is critical for maximizing separation performance, ensuring rig uptime, and reducing operational costs. From mesh quality and frame design to international standards compliance and robust after-sales, top providers like Solid Control Part continue to redefine industry benchmarks.
Industry Note: “Advanced shaker screens remain pivotal for process efficiency and environmental compliance in 2024. Verified performance data and third-party certification should be core selection criteria.” – «Society of Petroleum Engineers» Journal, 2024 June Edit. Read Source
Further Reading: DrillingForum.com | API Standards Reference
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