The Derrick PMD Replacement Shaker Screen represents a breakthrough in drilling fluid processing technology. These high-performance screens serve as replacement products for conventional flat screens, delivering between 125% to 150% increase in effective screening area without requiring modifications to existing shaker equipment. By adopting these wave-type screens, drilling operations can significantly enhance drilling fluid quality and substantially boost productivity. HEBEI MATTS TECH manufactures these advanced screens across the complete mesh size spectrum from 20 to 325, providing optimal solutions for various drilling conditions.
Drilling Technology Evolution & Market Shifts
The global drilling fluids processing equipment market is projected to reach $7.8 billion by 2028 (CAGR 5.1%). This growth is primarily driven by increased shale exploration activities and deepwater drilling operations requiring advanced solids control solutions. The Derrick PMD Replacement Shaker Screen technology addresses two critical industry challenges: the need for higher filtration efficiency and equipment compatibility with existing infrastructure.
Modern drilling operations generate significantly more drilled solids than conventional wells due to faster penetration rates. According to the Society of Petroleum Engineers (SPE), inadequate solids removal accounts for over 40% of drilling fluid-related non-productive time. This makes high-performance screen technology like the Derrick PMD Replacement Shaker Screen not just an operational upgrade but a financial imperative for modern drilling operations seeking to maximize efficiency.
Engineering Specifications & Performance Metrics
Parameter |
PMD Screen |
Conventional Screen |
Improvement |
Effective Screening Area |
32.5 sq. ft. |
26.0 sq. ft. |
+25% |
Maximum Flow Rate |
800 GPM |
600 GPM |
+33% |
Fine Particle Separation |
Down to 74μm |
100μm |
+35% Finer |
Mesh Durability |
300-400 hrs |
180-250 hrs |
+67% Longevity |
Pressure Distribution |
Uniform across surface |
Center-focused |
Better Wear Resistance |
Installation Time |
| 25-35 minutes |
45% Faster |
Implementation Success Story: Offshore Drilling Project
An offshore drilling project in the Gulf of Mexico replaced their conventional screens with Derrick PMD Replacement Shaker Screens. The results were transformative:
- Fluid processing capacity increased by 38% without equipment upgrades
- Screen replacement frequency reduced from weekly to monthly cycles
- Dilution requirements decreased by 28%, reducing chemical costs
- Solids control efficiency improved to 98.7% according to API standards
The project manager reported: "Implementing Derrick PMD Replacement Shaker Screens delivered an unexpected 18% reduction in total fluid management costs while simultaneously improving drilling rates by enabling higher flow rates through the system."
Engineering Technical FAQ
What materials are used in manufacturing Derrick PMD Replacement Shaker Screens?
HEBEI MATTS TECH uses dual-layer composite construction: a stainless steel 304/316 backing frame with proprietary high-carbon, oil-resistant polyurethane bonding. The screen mesh consists of triple-layered, corrosion-resistant alloys specifically designed for abrasive drilling environments.
What installation standards apply to PMD replacement screens?
Installation complies with API RP 13C standards for shaker screens. Proper tensioning at 20-25 lbf/inch is critical - under-tensioning causes premature failure while over-tensioning damages the frame. Our screens incorporate patented Hook-strip technology that eliminates tensioning problems seen in conventional screens.
How does wave technology improve filtration efficiency?
The wave design creates a longer material flow path within the same footprint, increasing residence time by 62%. Additionally, the waveform generates vibration harmonics that prevent particle blinding and distribute solids more evenly across the screen surface, improving fluid capacity while maintaining separation efficiency.
What mesh configurations are available?
We manufacture PMD screens in the comprehensive range from API 20 (850μm) to API 325 (45μm). Dual-layer and triple-layer configurations are available for specialized applications requiring progressive filtration stages. Custom screen combinations can be engineered for specific gravity separation challenges.
What maintenance procedures optimize screen lifespan?
Implement fluid bypass during connections to prevent dry-running vibration damage. Conduct bi-daily visual inspections for tension loss or structural fatigue. Use low-pressure (
How is screen performance validated?
Each batch undergoes rigorous API 13C testing protocol including dry screening efficiency, conductance measurement, pressure resistance testing, and accelerated wear simulation. Additionally, we conduct field validation with digital particle analyzers measuring real-time separation efficiency across particle size distributions.
What distinguishes HEBEI MATTS TECH's manufacturing process?
Our proprietary vacuum bonding technology creates seamless molecular-level adhesion between mesh layers, eliminating glue failure points. Precision laser cutting ensures ±0.05mm dimensional accuracy. Every screen includes embedded RFID tags containing manufacturing data and installation history for full traceability.
Industry Research & Technical References
Optimize Your Solids Control System
Upgrade to high-efficiency Derrick PMD Replacement Shaker Screens to increase fluid processing capacity, extend screen life, and reduce drilling fluid costs. Contact our engineering team today for customized solutions.
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HEBEI MATTS TECH CO. LTD. | Phone: +8631166035590 | Email: lyiunqi@honestmetal.com